• HMWPE Insulated Cable
  • HMWPE Insulated Cable

HMWPE Insulated Cable

HMWPE cable is widely used in infrastructure projects for municipal water towers, oil containment, steel pipelines, oil drilling rigs, cathodic protection wells, bridges, parking garages, fire hydrants and concrete structures. It is the ideal connection cable for cathodes (protected structures) and anodes (sacrificial components) in impressed current cathodic protection (ICCP) systems.
  • HMWPE Insulated Cable

Description

1. Product Overview

This is a high-performance HMWPE (High Molecular Weight Polyethylene) insulated copper cable, specially designed for impressed current cathodic protection (ICCP) systems. It provides reliable dielectric protection for copper conductors, ensuring stable electrical connection between cathodes (protected structures) and anodes (sacrificial components) in long-term underground, marine and industrial environments.

2. Material Specifications

Item Technical Details
Conductor Solid annealed copper, high conductivity, low resistance, excellent ductility
Insulation (Outer Layer) High Molecular Weight Polyethylene (HMWPE), outstanding corrosion resistance, abrasion resistance and aging resistance
Insulation Voltage Rating 600/1000V, suitable for low-voltage cathodic protection systems
Available Colors Clear / Black (customizable)
Operating Temperature Maximum 200℃, minimum bending temperature -15℃
Minimum Bending Radius 10 times the cable's outer diameter (10m × OD of cable)
Dielectric Protection Reliable insulation performance, effectively preventing current leakage and short circuit

3. Standard Cable Sizes, Dimensions & Weights

Size Number of Strands Thickness of Insulation Nominal Overall Dia
AWG (mm²)  (mm) Inch (mm) Inch (mm)
14 2.5 7 0.11 2.794 0.299 7.59
12 4 7 0.11 2.794 0.31 7.87
10 6 7 0.11 2.794 0.34 8.64
8 10 7 0.11 2.794 0.36 9.14
6 16 7 0.11 2.794 0.41 10.41
4 25 7 0.11 2.794 0.46 11.68
2 35 7 0.11 2.794 0.52 13.21

4. Core Product Advantages

Superior Insulation Performance: HMWPE insulation provides excellent dielectric protection, withstanding 600/1000V working voltage, effectively resisting corrosion from soil, seawater and chemical media.
High-Conductivity Conductor: Solid annealed copper conductor ensures low power loss and stable current transmission, meeting long-term cathodic protection current output requirements.
Extreme Environment Adaptability: Operating temperature range up to 200℃, minimum bending temperature -15℃, suitable for harsh underground, marine and industrial environments.
Flexible Installation: Minimum bending radius of 10× cable OD, easy to lay in complex pipeline, well and structural scenarios.
Long Service Life: HMWPE material has excellent aging resistance, abrasion resistance and chemical stability, with service life exceeding 20 years in conventional working conditions.
Full Size Coverage: 7 standard sizes from 2.5mm² to 35mm², covering all common cathodic protection system current requirements, supporting custom length supply.

5. Application Scenarios

  • Cathodic protection systems for municipal water towers, steel pipelines, oil storage tanks
  • ICCP systems for offshore platforms, ships, subsea pipelines
  • Cathodic protection connection for bridges, parking garages, concrete structures, fire hydrants
  • Cathodic protection wells with anodes, oil drilling rigs and other industrial infrastructure projects

6. Customization Service

Support custom cable length, color, terminal processing and packaging solutions, to meet the specific needs of different projects and equipment.
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